How to Build a DIY Table Saw Fence for Accurate Cuts

  • Ella Jubaedah
  • Jul 19, 2023
How to Build a DIY Table Saw Fence for Accurate Cuts

Why a Table Saw Fence is Important for DIY Woodworking

Table saw fences are essential tools in woodworking, especially in the process of ripping and cross-cutting materials. Ripping wood means to cut it vertically along the length, while cross-cutting refers to cutting the wood perpendicular to the grain. Precise cuts are essential in woodworking, and a quality table saw fence allows for accurate measurements and cuts that are necessary for joining wood pieces with tight joints.

A table saw fence ensures that the saw blade is perfectly aligned with the wood piece to produce accurate cuts. Without a fence, the blade can easily tilt, causing uneven and unclean cuts. This issue is even more prevalent in DIY woodworking, where beginners may not have the experience or skill to cut a straight line without a fence. The fence eliminates any guesswork, allowing DIY enthusiasts to focus on producing quality cuts.

Not only does a table saw fence provide accuracy, but it also ensures safety while working with a saw. Accurate alignment stops the blade from binding or kicking back, which can cause serious injury. The safety of DIY woodworkers is of utmost importance, and the addition of a fence to a table saw minimizes the probability of accidents.

Another crucial aspect of a table saw fence is versatility, which is particularly important for DIY enthusiasts who may not have space or budget for multiple tools. The fence can be adjusted to accommodate different types and widths of wood, allowing for customization and versatility in wood projects.

DIY woodworkers should also consider the material of the fence. While wooden fences may have an aesthetic appeal, they are not as durable as metal or aluminum fences. Metal fences offer an extended lifespan and are excellent for heavy-duty projects that require frequent use.

In summary, a table saw fence is an essential tool for DIY woodworkers. It provides accuracy, safety, versatility, and durability that are necessary for producing quality wood projects. Investing in a table saw fence is an excellent decision for DIY enthusiasts who are serious about their woodworking hobby.

Materials and Tools Needed for Building a Table Saw Fence

A table saw fence, which is also called a rip fence, is an essential accessory for any table saw. It keeps your workpiece in place while you make cuts and ensures accuracy and precision in every cut you make. A store-bought fence can be expensive, but building one yourself can save you a lot of money. Here are the materials and tools you need to build a table saw fence.

Materials Needed

1. A straight piece of hardwood or plywood – You can use any straight and sturdy board for this, such as maple, oak, or birch. Make sure that the board is at least 3 feet long and at least 1 and a half inches thick so that it can withstand the pressure of keeping the workpiece in place.

2. Aluminum angle extrusion – This is the part that slides along the table saw rails and holds the wooden fence. You can find aluminum angle extrusion in hardware stores, or you can purchase it online. It should be at least 1 inch wide and 1/8 inch thick.

3. Self-tapping metal screws – You will need these to attach the aluminum angle extrusion to the wooden fence.

4. Washers – You need these to adjust the height of the aluminum angle extrusion.

5. 5-minute epoxy – This is used to glue the aluminum angle extrusion to the wooden fence.

6. Sandpaper – You need sandpaper to smooth the edges of the wooden fence.

7. T-track – This is optional but is an excellent accessory to have. It allows you to add a stop block or a feather board to the fence.

Tools Needed

1. Table saw – You need a table saw to cut the wooden fence and the aluminum angle extrusion to size.

2. Aluminum cutting blade – You need this to cut the aluminum angle extrusion.

3. Screwdriver – You need a screwdriver to attach the aluminum angle extrusion to the wooden fence.

4. Measuring tape – You need this to measure the length of the wooden fence and the aluminum angle extrusion accurately.

5. Square – You need a square to ensure that the fence is square to the blade. You can use a framing square, a combination square, or a speed square for this purpose.

6. Clamps – You need clamps to hold the wooden fence in place while you attach the aluminum angle extrusion.

7. Drill – You need a drill to make holes in the wooden fence for the screws that attach the aluminum angle extrusion.


Building your own table saw fence can be a fun and challenging DIY project. It can also save you a lot of money compared to purchasing one from a store. By using the right materials and tools, you can have a fence that is sturdy, accurate, and precise. Good luck with your project!

Step-by-Step Guide to Building a DIY Table Saw Fence

If you are an avid woodworker or a DIY enthusiast, you understand the importance of having a reliable and accurate table saw fence. Unfortunately, most table saw manufacturers offer poorly designed fence systems that lack precision, adjustability, and durability. Investing in a quality aftermarket fence can be costly, and for some, building their own table saw fence seems like the best option. Below is a step-by-step guide to building a DIY table saw fence.


To build your own table saw fence, you will need the following materials:

  • Aluminum extruded T-tracks
  • 2×2 lumber (length will depend on the size of your table saw’s surface)
  • Self-tapping metal screws
  • Drill and drill bits
  • Table saw blade

Making the Front Rail

The front rail is the most important part of the fence system. It should be flat, straight, and sturdy. Begin by cutting a 2×2 lumber to the length of your table saw’s surface. Next, take your table saw blade and make a shallow cut parallel to the side of the rail. This cut will act as a groove, which you will use to embed the T-track. Use a router to make a groove for the T-track. Attach the T-track to the rail with self-tapping screws. Check for any misalignment and adjust if necessary.

Making the Rear Rail

The rear rail will also be made of a 2×2 lumber. Cut it to the same length as the front rail and drill evenly spaced holes that match the T-track’s hole spacing. The rear rail should be offset from the front rail by a distance equal to your table saw blade’s kerf. Embed T-tracks in the rear rail, and attach it to the table saw’s surface. Adjust the height until it is equal to the height of your table saw blade.

Attaching the Fence

The next step is to attach the fence. You can build your fence from a piece of 1×6 plywood and a 2×2 lumber. Cut the plywood to the same length as your front and rear rails, and attach the T-track to it with screws. Attach the 2×2 lumber to the plywood with screws, making sure to align it with the center of the blade. Adjust the fence so that it moves freely and locks down securely.

Final Touches

After installing the fence, test it for accuracy and adjustability. Make sure that the fence is square to the blade, and the fence’s scales match the actual measurement. Finish the fence with a proper coating to protect it from damages.

In conclusion, building a DIY table saw fence can be an easy and cost-effective solution for those looking to improve their table saw’s accuracy and precision. By following these steps, you can create a fence system that is custom-tailored to your needs. Building your fence gives you the freedom to create a fence that fits your style, preferences, and budget. Remember, working with power tools can be dangerous, so always take safety precautions, and follow the manufacturer’s guidelines for the tools you are using.

Tips and Tricks for Adjusting and Calibrating Your Fence

If you are into woodworking, then you know how important it is to have an accurate and reliable table saw fence. A good fence helps you work with precision and confidence, and it can make your projects look more professional. However, even the best fence can have issues with calibration and accuracy, which can affect your results. Therefore, in this article, we will share some tips and tricks that can help you adjust and calibrate your fence, so you get the best performance out of it.

1. Check Your Measurements

The first step in calibrating your fence is to make sure that your measurements are accurate. Use a reliable square or measuring tool to check your fence’s alignment with the blade. It is crucial that your cuts are both square and parallel to the blade, which means that the distance between the blade and the fence should be the same at every point. This will ensure that your cuts are accurate and consistent.

2. Align Your Fence with the Blade

Aligning your fence with the blade is another crucial step in calibration. You can do this by measuring the distance between the blade and the fence at both the front and back, and then adjusting the fence until the distances match. Make sure to also check the alignment of the fence itself, as it should also be parallel to the blade. This will help prevent binding and kickback, which can be dangerous.

3. Adjust Your Fence for Blade Runout

Blade runout is a common problem that can affect your cuts. It refers to the wobbling or shifting of the blade as it spins, which can cause your cuts to be off-center or angled. To adjust your fence for blade runout, start by checking your blade for any damage or warping. If the blade is in good condition, you can use a dial indicator to measure the runout at the blade’s perimeter. Then, adjust your fence so that it is parallel to the blade at its highest point of runout. This will help compensate for any shifting and ensure your cuts are accurate.

4. Use Featherboards and Hold-Downs

Featherboards and hold-downs are essential accessories that can help you achieve more precision and control while using your fence. Featherboards are designed to hold your workpiece against the fence and prevent it from moving during cuts, which can help you create consistent results. Hold-downs, on the other hand, keep the workpiece flat on the table and prevent it from rising or shifting during cuts, which can help you avoid kickback. Both these accessories can be attached to your fence or your table and are simple to use.

Hopefully, these tips and tricks will help you adjust and calibrate your table saw fence, so you can work with more confidence and precision. Remember to always prioritize safety and follow the manufacturer’s instructions when making any adjustments to your saw and fence. Happy woodworking!

Enhancing Your Table Saw Fence with Accessories and Modifications

If you’re a DIY enthusiast, you probably appreciate the value of a reliable and accurate table saw fence. Enhancing your table saw fence with accessories and modifications is one way of ensuring that your saw can handle a wide range of DIY projects and cuts. Here are five ways to enhance your table saw fence and improve your woodworking experience:

1. Add a measuring tape: A measuring tape mounted on your table saw fence can help you make accurate cuts without the need for additional measuring tools. You can easily install a measuring tape by using a metal measuring tape with an adhesive backing. Simply stick it to the face of your fence and align it with the blade. This accessory saves you time, increases precision and efficiency.

2. Install a feather board: If you’ve ever had trouble holding a board against the fence when making cuts, you’ll appreciate the value of a feather board. A feather board applies pressure against your workpiece, preventing it from slipping and moving during the cut. It helps you maintain accurate, straight cuts throughout your woodworking project. To install the feather board, simply clamp it to the fence and adjust the pressure to suit your cutting needs.

3. Use magnetic feather boards: Magnetic feather boards work in the same way as regular feather boards, but they come with magnets that attach to your table saw fence. They’re designed to hold firmly in place without the need for clamps. Magnetic feather boards are ideal for quick, easy, and precise adjustments. They enable the user to move the feather board to other positions on their table saw fence quickly, ensuring greater efficiency during the cutting process.

4. Add a T-track system: A T-track system is a popular accessory used to hold a variety of accessories to the table saw fence, including measuring tapes, feather boards, and jigs. A T-track system is usually made of aluminum, and it provides a sturdy platform for attaching different accessories. This accessory is easy to install and can be moved to different positions on the fence to adapt to different woodworking needs.

5. Upgrade the fence system itself: While all the preceding accessories can add value to your table saw fence, sometimes the fence itself may need upgrading. One way to do this is to install an aftermarket fence system that offers greater accuracy and durability. These fence systems provide increased precision, ease of use, and added safety features. You can purchase universal aftermarket fence systems that fit most table saws. Adding an aftermarket fence system not only enhances your woodworking abilities but also improves your table saw’s performance.

In conclusion, these five accessories and modifications to your table saw fence can make all the difference in your DIY woodworking projects. By utilizing these enhancements, you improve the precision, efficiency, safety, and accuracy of your cuts. So go ahead and add some modifications and accessories to your table saw fence, and see your woodworking skills improve.

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